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THV-1W computer measurement and control visual Vickers hardness tester

THV-1W computer measurement and control visual Vickers hardness tester

The THV-1W computer-controlled visual Vickers hardness tester features AI image analysis, automatic measurement, and high precision. Ideal for metals, ceramics, and coatings with RS232/USB connectivity. FHV2026 system ensures accurate results.
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E-mail: info@x-precision.com
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Product Details

THV-1W computer measurement and control visual Vickers hardness tester product highlights:

1.Computer control: automatic tower rotation, load holding time, light brightness, start of automatic operation, reducing human operation errors;

2.New global software system, AI image analysis, automatic measurement, layer depth automatic calculationp;

3.The whole machine is cast with a body, making mechanical operation more stable and reliable;

4.The hardness tester is equipped with a brand new color touch screen display and quick physical buttons for user-friendly operation.     

The THV-1W type is a computer-controlled visual Vickers hardness tester. Through communication between computer software and the hardness tester host, the computer software can measure and control the hardness tester host, achieving collaborative work between the two, improving the automation level of the hardness tester, enhancing the efficiency of inspection work, and ensuring efficient and accurate inspection data.

The Vickers hardness software is embedded with an AI intelligent image recognition system, which accurately and efficiently identifies the diagonal of the indentation, without being limited by the problem of large testing errors caused by uneven images. It perfectly solves the problem of indentation tilt caused by improper installation of camera hardware and use.

The THV-1W computer measurement and control visual Vickers hardness tester is mainly used for micro Vickers hardness measurement of various metals and some non-metallic materials. It can measure the hardness of various parts (machined parts, forgings, cast iron, cast steel parts, etc.), non-ferrous metals, heat-treated parts, various small and thin parts, glass, ceramics, agate, gemstones, etc. It is also suitable for measuring the effective depth of carbonization, quenching hardening layer, coating layer, surface coating and heat affected parts of welded parts. It can also be used for observing the internal metallographic structure of various metal parts and collecting, displaying, and outputting images for printing.

Global Version - New Vickers Hardness Software System FHV2026:

THV-1W computer measurement and control visual Vickers hardness tester1

The development of FHV2026 Vickers hardness image measurement system with a new concept, AI intelligent analysis module, solves the shortcomings of traditional Vickers hardness software measurement; The hardness tester is connected to the computer through a camera USB interface and RS232 serial port. The entire testing process can be completed through simple keyboard and mouse operations, which are convenient to operate, have high measurement accuracy, minimize human errors, and avoid visual fatigue for the operator.

The FHV2026 Vickers hardness image measurement system integrates various latest professional technologies such as optical imaging, mechanical displacement, electronic measurement and control, digital imaging, image analysis, and computer processing. It digitizes the hardness indentation on the computer screen and accurately measures the microhardness, hardening layer depth, film thickness, and two-point spacing of metal and some non-metal materials, as well as various film layers and coatings, through automatic reading, manual reading, and other means. This system breaks through the traditional hardness testing method and achieves fast, high-precision, and highly repeatable hardness testing, making it an important equipment for material analysis.

Characteristics of FHV2026 Vickers Hardness Image Measurement System:

1.Realize the measurement and data reception of the hardness tester through RS232 serial port and USB interface output data. Software measurement and control of hardness tester turret, loading, holding time setting, lighting brightness adjustment, and acquisition of experimental parameters such as current pressure.

2.New AI intelligent analysis module, capable of recognizing Vickers hardness indentation from multiple angles.

3.Adopting the latest popular digital imaging technology, imaging is performed through a USB interface.

4.Support fracture toughness calculation and support Knoop hardness testing.

5.Image acquisition: Real time display of hardness images, capable of storing and printing images.

6.Automatic measurement: AI automatically identifies the four vertices of the indentation, with fast speed and accurate data. There are multiple professional algorithms to apply to different indentations.

7.Four point measurement: Take the four vertices of the indentation, use the automatic magnifying glass function, and automatically calculate the hardness value.

8.Hardness conversion: According to national standards, automatically convert hardness values such as Brinell Rockwell Vickers, and display them in real-time.

9.Calibration settings: Two calibration methods: testing locking standard and hardness block calibration.

10.Graphic report: Automatically record measurement data, generate hardness depth curves, save or print hardness depth curves and all indentation measurement values. Save or print the indentation image and the current indentation hardness value. All reports are saved as WORD documents.

11.Data statistics: Export the measurement results of multiple sets of indentation, and automatically calculate the number of measurements, maximum and minimum hardness values, average value, mean square error, etc.


Technical parameters of THV-1W computer measurement and control visual Vickers hardness tester:

Product Model

THV-1W

Hardness measurement operating system

FHV-2026

Measurement and control method

Dual measurement and control of computer software and physical buttons on the host

Test force

10gf (0.098N)、25gf (0.245N)、50gf (0.49N)、100gf (0.98N)、

200gf (1.96N)、300gf (2.94N)、500gf(4.9N)、1kgf (9.8N)

Exchange Scales

HRA、HRB、HRC、HRD、HRF、HV、HK、HBW、

HR15N、HR30N、HR45N、HR15T、HR30T、HR45T

Minimum testing unit

0.05µm  

Hardness testing range

5~3000HV

Test force application method

Automatic (loading, holding, unloading)

Rotating tower method

Automatic turret

Test microscope magnification

100X (observation) 400X (testing)

Test force holding time

1~60s

X-Y test bench

Size: 100 * 100mm Maximum movement: 25 * 25mm

Data output

Computer software that simultaneously enables data uploading and internal management system data collection

Maximum height of test piece

90mm

Distance from the center of the pressure head to the outer wall

95mm

power supply

AC220V+5%,50-60Hz

Overall dimensions

320*500*570mm

host weight

About 40Kg

Computer (optional)

Lenovo Computer Psychic Series, designated model CO-A9, processor i3-10100, 8GB RAM, 1GB VRAM discrete graphics card, 512SSD solid state drive, 350W 90% high-efficiency power supply, 24 inch monitor

Vickers hardness measurement system

Function

Vickers hardness test, Knoop hardness test, fracture toughness, hardened layer calculation, NG screening

Applicable operating system

WIN10 or above

Hardness exceeding limit setting

High and low limit settings, color identification on the running interface, and NG judgment in the report

Resolution

3 megapixels

Capture frame rate

1280X1024 resolution: 25 frames per second; 640X512 resolution: 79 frames per second;

Target size

1/2 inch

Automatic reading/manual reading

Automatic reading time

The reading time for a single indentation is about 300 milliseconds

Automatic measurement accuracy

0.1 micron

Automatic measurement repeatability

± 0.8% (700HV/500gf, clear imaging)

Manual reading

4-point measurement

Save/Output Results

Store/output measurement data and experimental parameters, including D1, D2, HV, X, Y, conversion hardness, etc

Store/output effective hardening layer depth curve report

Store/output images

Packing List:

Name

Specifications

Quantity

Unit

Host

THV-1Pro

1

Pc

objective lens

10X、40X

each 1

Pc

Vickers indenter


1

Pc

Cross test bench


1

Pc

Thin film clamping table


1

Pc

Flat mouth clamping table


1

Pc

Fine wire clamping table


1

Pc

Horizontal adjustment screw


4

Pcs

level gauge


1

Pc

Micro Vickers hardness block

high, medium

each 1

Pc

spare fuses

0.5A

2

Pcs

Vickers hardness image measurement system

FHV2026

1

Pc

Camera device

3 megapixels

1

Pc

Adapter lens interface


1

Pc

RS232 data cable


1

Pc


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